Industrial High Shear Mixer Fixed Cosmetics Vacuum Emulsifying Homogenizer
Brief Introduction
The Fixed Type Vacuum Emulsifier is a modular processing unit engineered for complex rheological formulations. It focuses on controlled mechanical shear and thermal stability to produce high-performance medical and cosmetic emulsions with microscopic uniformity.
Key Features & Advantages
Targeted Micronization: High-torque rotor-stator head achieves consistent particle size reduction for long-term emulsion stability.
Oxidation-Free Environment: High-seal vacuum technology prevents ingredient degradation and preserves active nutrient potency.
Concentric Agitation: Dual-stream mixing ensures total product turnover, eliminating temperature gradients in high-viscosity batches.
Total Cleanability: Sanitary flange connections and electropolished surfaces exceed rigorous global hygiene standards.
Technical Parameter
| Capacity |
Homogenizer |
Agitator |
Vacuum Pump |
Heating Power |
| KW |
r/min |
KW |
r/min |
KW |
limit vacuum |
Electric heating |
Steam heating |
| 100L |
3 |
3000 |
1.5 |
57 |
0.8 |
0.08 |
12 |
48 |
| 200L |
4 |
3000 |
2.2 |
57 |
0.8 |
0.08 |
- |
48 |
| 300L |
5.5 |
3000 |
3 |
57 |
1.45 |
0.08 |
- |
- |
| 500L |
7.5 |
3000 |
4 |
57 |
1.45 |
0.08 |
24 |
- |
| 1000L |
11 |
3000 |
4 |
41 |
1.45 |
0.08 |
- |
- |
| 2000L |
18.5 |
3000 |
5.5 |
41 |
2.35 |
0.06 |
- |
- |
| 3000L |
22 |
3000 |
7.5 |
41 |
3.85 |
0.06 |
- |
- |
| 5000L |
30 |
3000 |
11 |
41 |
3.85 |
0.06 |
- |
- |
Application Showcase
Cosmetic Industry: Luxury face creams, sunscreens, BB creams, hair conditioners, and lotions.
Pharmaceutical Industry: Medicated ointments, bio-emulsions, sterile gels, and suppositories.
Food Industry: Gourmet mayonnaise, salad dressings, and chocolate fillings.
Chemical Industry: High-end polishes, specialty adhesives, and agricultural emulsions.
FAQ
Q1: What makes a vacuum emulsifying mixer "GMP Compliant"?
Answer1: For a machine to meet Good Manufacturing Practice (GMP) standards, it must feature:
- SUS316L Stainless Steel contact parts for superior corrosion resistance.
- Mirror-polished surfaces (Ra < 0.4μm) to prevent bacterial buildup.
- CIP (Clean-in-Place) compatibility, allowing for automated sanitization via 360° spray balls without disassembling the tank.
Q2: How do you prevent cross-contamination when switching between different formulas?
Answer2: Beyond the CIP system, our mixers utilize a conical bottom design and a precision hydraulic lifting system. This allows the operator to lift the lid and easily inspect or deep-clean the agitation system and the mechanical seals, ensuring that not a single drop of the previous batch remains.
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Industrial High Shear Mixer Fixed Cosmetics Vacuum Emulsifying Homogenizer Images
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